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Evidence Guide: AURVTN026 - Repair vehicle aluminium body panels without the use of body filler

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN026 - Repair vehicle aluminium body panels without the use of body filler

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair aluminium body panels

  1. Job requirements are determined from workplace instructions
  2. Original equipment manufacturer (OEM) specifications and workplace procedures are accessed and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Aluminium repair materials, tools and equipment are selected and checked for serviceability
  5. Work is planned to identify aluminium repair methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Original equipment manufacturer (OEM) specifications and workplace procedures are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Aluminium repair materials, tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify aluminium repair methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair and heat shrinking activities

  1. Aluminium panel to be repaired is identified, removed, stripped and prepared for repair according to workplace procedures
  2. Correct tools and equipment are selected to preventing cross-contamination
  3. Aluminium welding equipment, including TIG and MIG, is sourced and tested for correct operation
  4. Oxyacetylene plant is used to anneal and heat shrink stretched panel section as required
  5. Aluminium panel repair is finished to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements
Aluminium panel to be repaired is identified, removed, stripped and prepared for repair according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct tools and equipment are selected to preventing cross-contamination

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Aluminium welding equipment, including TIG and MIG, is sourced and tested for correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Oxyacetylene plant is used to anneal and heat shrink stretched panel section as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Aluminium panel repair is finished to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panel is presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panel is presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to repair aluminium body panels

  1. Job requirements are determined from workplace instructions
  2. Original equipment manufacturer (OEM) specifications and workplace procedures are accessed and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Aluminium repair materials, tools and equipment are selected and checked for serviceability
  5. Work is planned to identify aluminium repair methods, minimise waste, and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Original equipment manufacturer (OEM) specifications and workplace procedures are accessed and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Aluminium repair materials, tools and equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work is planned to identify aluminium repair methods, minimise waste, and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair and heat shrinking activities

  1. Aluminium panel to be repaired is identified, removed, stripped and prepared for repair according to workplace procedures
  2. Correct tools and equipment are selected to preventing cross-contamination
  3. Aluminium welding equipment, including TIG and MIG, is sourced and tested for correct operation
  4. Oxyacetylene plant is used to anneal and heat shrink stretched panel section as required
  5. Aluminium panel repair is finished to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements
Aluminium panel to be repaired is identified, removed, stripped and prepared for repair according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct tools and equipment are selected to preventing cross-contamination

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Aluminium welding equipment, including TIG and MIG, is sourced and tested for correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Oxyacetylene plant is used to anneal and heat shrink stretched panel section as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Aluminium panel repair is finished to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panel is presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panel is presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair aluminium body panels

1.1 Job requirements are determined from workplace instructions

1.2 Original equipment manufacturer (OEM) specifications and workplace procedures are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Aluminium repair materials, tools and equipment are selected and checked for serviceability

1.5 Work is planned to identify aluminium repair methods, minimise waste, and use time efficiently

2. Carry out repair and heat shrinking activities

2.1 Aluminium panel to be repaired is identified, removed, stripped and prepared for repair according to workplace procedures

2.2 Correct tools and equipment are selected to preventing cross-contamination

2.3 Aluminium welding equipment, including TIG and MIG, is sourced and tested for correct operation

2.4 Oxyacetylene plant is used to anneal and heat shrink stretched panel section as required

2.5 Aluminium panel repair is finished to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panel is presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair aluminium body panels

1.1 Job requirements are determined from workplace instructions

1.2 Original equipment manufacturer (OEM) specifications and workplace procedures are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Aluminium repair materials, tools and equipment are selected and checked for serviceability

1.5 Work is planned to identify aluminium repair methods, minimise waste, and use time efficiently

2. Carry out repair and heat shrinking activities

2.1 Aluminium panel to be repaired is identified, removed, stripped and prepared for repair according to workplace procedures

2.2 Correct tools and equipment are selected to preventing cross-contamination

2.3 Aluminium welding equipment, including TIG and MIG, is sourced and tested for correct operation

2.4 Oxyacetylene plant is used to anneal and heat shrink stretched panel section as required

2.5 Aluminium panel repair is finished to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and panel is presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair and finish two different vehicle aluminium body panels to pre-paint condition without the use of body filler, including:

one panel with damage of a minimum size of 300 mm x 50 mm

one panel with a split of 150 mm.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle aluminium body panels without the use of body filler, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling vehicle panels

using tools and equipment, including tungsten inert gas (TIG) and metal inert gas (MIG) welding equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

original equipment manufacturer (OEM) or authorised agency repair technical information

different types of aluminium materials and their characteristics

types and use of aluminium-specific repair tools and materials to prevent cross-contamination

aluminium repair and finishing methods and techniques, including:

aluminium welding processes and techniques

pre-paint panel finish

procedures for final inspection of repaired aluminium body panels.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment mustinclude:

personal protective equipment (PPE)

aluminium specific:

hammers

hand dollies

sanders

hand tools and equipment

TIG and MIG welding equipment.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling vehicle panels

using tools and equipment, including TIG and MIG welding equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.